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XAR500特種鋼板-耐候鋼/耐腐蝕鋼板系列
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AG）研發(fā)的高硬度耐磨鋼板型號(hào)，屬于淬火或淬火加回火處理的特種結(jié)構(gòu)鋼。其布氏硬度范圍為410-490HB，厚度規(guī)格覆蓋6-100mm，廣泛應(yīng)用于采礦機(jī)械、工程設(shè)備、運(yùn)輸工具等耐磨部件制造，典型應(yīng)用包括挖掘機(jī)襯板、自卸車(chē)襯板及粉碎機(jī)組件等。該鋼板通過(guò)添加鉻、鉬、硼等合金元素優(yōu)化性能，碳含量低于0.22%，采用馬氏體或馬氏體-貝氏體顯微結(jié)構(gòu)。典型15mm厚板材屈服強(qiáng)度1200MPa，抗拉強(qiáng)度1350MPa，-40℃環(huán)境下仍保持30J的V型缺口沖擊韌性。作為XAR系列（含XAR300-XAR600）的中堅(jiān)型號(hào)，兼具高耐磨性與加工性能，供應(yīng)商網(wǎng)絡(luò)覆蓋中國(guó)主要工業(yè)區(qū)域，現(xiàn)貨厚度規(guī)格可達(dá)60mm [1]。中文名公司名稱德國(guó)Thyssen Krupp Stahl AG蘇州耐磨板德國(guó)Thyssen Krupp Stahl AG（蒂森克虜伯鋼鐵公司，以下簡(jiǎn)稱TKS）從二十世紀(jì)六十年代中期開(kāi)始生產(chǎn)的具有高耐磨性能的特殊結(jié)構(gòu)鋼板，經(jīng)淬火或淬火加回火熱處理，具有致密的馬氏體或馬氏體-貝氏體顯微結(jié)構(gòu)。生產(chǎn)的鋼板厚度最大可達(dá)100mm。除傳統(tǒng)的XAR 400，XAR 450，XAR 500級(jí)別外，TKS還成功地開(kāi)發(fā)了三種新級(jí)別——用于中低磨損環(huán)境的XAR 300正火鋼、更高溫度使用的XAR 400W和滿足更高磨損要求的超硬級(jí)XAR 600。這樣，可供選擇的鋼板硬度覆蓋范圍可達(dá)300~600HB，幾乎對(duì)任何使用環(huán)境均都提供適當(dāng)?shù)慕鉀Q方案。所有級(jí)別中，最常用的是XAR 400，硬度值為400HB，其使用壽命可達(dá)傳統(tǒng)結(jié)構(gòu)鋼板的5倍左右。對(duì)于經(jīng)淬火或淬火加回火處理的XAR鋼，由于鋼的最高硬度與其含碳量成正比，為獲得所需要的高硬度，在鋼中保持一定的碳含量是必不可少的。例如，對(duì)名義硬度400HB的鋼，須保持0.14%左右的碳，同時(shí)通過(guò)添加Mo、Ni、B以保證鋼板內(nèi)外性能均衡。另外要注意的是，所有XAR鋼中還含有1.5%以下的Cr。各類磨損試驗(yàn)已經(jīng)表明，這對(duì)提升鋼材的耐磨性能，尤其是抵抗微酸介質(zhì)的磨損，十分行之有效。正火軋制特殊耐磨結(jié)構(gòu)鋼XAR300具有很好的表面質(zhì)量，尤其適用于需要進(jìn)行熱成型的用途。XAR耐磨鋼是高科技材料，它將均勻的高硬度、優(yōu)異的韌性、較低的合金含量以及出色的加工性能等完美地集于一身，使其成為眾多應(yīng)用領(lǐng)域的理想材料.一般信息 是一種具有很高耐磨性的特制結(jié)構(gòu)鋼。這種耐磨特制結(jié)構(gòu)鋼的平均硬度為500HB，具有較高的硬度和良好的韌性，用這種鋼材建成的結(jié)構(gòu)更加堅(jiān)固、輕便，能經(jīng)受沖擊負(fù)載。用 途 用于磨損——暴露結(jié)構(gòu)，如挖掘機(jī)、采礦機(jī)和推土機(jī)的防護(hù)墊板、外殼壁、支撐和加固板；切板，自卸卡車(chē)車(chē)身的襯板、耐磨板；混合元件和輸送元件、斜槽、顯示屏、機(jī)床、壓碎機(jī)和粉碎機(jī)、廢料壓塊壓力機(jī)、鏟刀、鋪砌磨具和農(nóng)業(yè)機(jī)械?；瘜W(xué)成分(%)熔煉分析 C Si Mn P S Cu Cr Mo B≦0.22 ≦0.8 ≦1.50 ≦0.025 ≦0.012 ≦0.30 ≦1.30 ≦0.50 ≦0.005硬 度(在室內(nèi)溫度) 410至490HB布氏硬度要根據(jù)ISO6506標(biāo)準(zhǔn)確定。硬度應(yīng)在表面下大約1mm處測(cè)量。機(jī)械特性（15mm厚鋼板典型參數(shù)）*)1MPa=1N/mm2 碳當(dāng)量CET(%) CET=C+(Mn+Mo)/10+(Cr+Cu)/20+Ni/40 0.35碳當(dāng)量CE(%) CE= C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15 0.55屈服強(qiáng)度（Mpa)*） 1200抗拉強(qiáng)度（MPa)*） 1350斷裂延伸率A（%) 10零下40℃時(shí)，夏比V型-縱向試樣（J）上的缺口沖擊能量 30新手上路成長(zhǎng)任務(wù)編輯入門(mén)編輯規(guī)則本人編輯我有疑問(wèn)內(nèi)容質(zhì)疑在線客服官方貼吧意見(jiàn)反饋投訴建議舉報(bào)不良信息未通過(guò)詞條申訴投訴侵權(quán)信息封禁查詢與解封?2025?Baidu?使用百度前必讀?|?百科協(xié)議?|?隱私政策?|?百度百科合作平臺(tái)?|?京ICP證030173號(hào)?京公網(wǎng)安備11000002000001號(hào)window.PAGE_DATA= 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Krupp Stahl AG"}],"value":"德國(guó)Thyssen Krupp Stahl AG"}]}]},"lemmaCnt":1,"tips":{"isPolyseme":0},"encodeLemmaId":"aeb9b7bb1df1157b3a27209e","versionUk":"QjwLvhRmBLP62s0Nc9pOqg","description":"是德國(guó)蒂森克虜伯鋼鐵公司（ThyssenKrupp Stahl AG）研發(fā)的高硬度耐磨鋼板型號(hào)，屬于淬火或淬火加回火處理的特種結(jié)構(gòu)鋼。其布氏硬度范圍..."}window.__abbaidu_2020_subidgetf||(window.__abbaidu_2020_subidgetf=function(){return"01000000"}) 耐磨板雙金屬?gòu)?fù)層耐磨鋼板是專供大面積磨損工況使用的板材產(chǎn)品，是在韌性、塑性很好的普通低碳鋼或者低合金鋼表面通過(guò)堆焊方法復(fù)合一定厚度的硬度較高、耐磨性優(yōu)良的耐磨層而制成的板材產(chǎn)品。 [1] 雙金屬?gòu)?fù)合耐磨鋼板由低碳鋼板和合金耐磨層兩部分組成，抗磨層一般占總厚度的1/3－1/2。工作時(shí)由基體提供抵抗外力的強(qiáng)度、韌性和塑性等綜合性能，由耐磨層提供滿足指定工況需求的耐磨性能。耐磨鋼板合金耐磨層和基體之間是冶金結(jié)合。通過(guò)專用設(shè)備，采用自動(dòng)焊接工藝，將高硬度自保護(hù)合金焊絲均勻地焊接在基材上。復(fù)合層數(shù)一層至兩層以至多層，復(fù)合過(guò)程中由于合金收縮比不同，出現(xiàn)均勻橫向裂紋，這是耐磨鋼板的顯著特點(diǎn)。耐磨層主要以鉻合金為主，同時(shí)還添加錳、鉬、鈮、鎳等其它合金成份，金相組織中碳化物呈纖維狀分布，纖維方向與表面垂直。碳化物顯微硬度可以達(dá)到HV1700-2000以上，表面硬度可達(dá)到HRc58-62。合金碳化物在高溫下有很強(qiáng)的穩(wěn)定性，保持較高的硬度，同時(shí)還具有很好的抗氧化性能，在500℃以內(nèi)完全正常使用。耐磨鋼板具有很高耐磨性能和較好沖擊性能好，能夠進(jìn)行切割、彎曲、焊接等，可采取焊接、塞焊、螺栓連接等方式與其他結(jié)構(gòu)進(jìn)行連接，在維修現(xiàn)場(chǎng)過(guò)程中具有省時(shí)、方便等特點(diǎn)，廣泛應(yīng)用于冶金、煤炭、水泥、電力、玻璃、礦山、建材、磚瓦等行業(yè)，與其他材料相比，有很高的性價(jià)比，已經(jīng)受到越來(lái)越多行業(yè)和廠家的青睞。分類耐磨板根據(jù)硬度，焊接工藝等不同主要牌號(hào)有：NM360，NM400，NM450，NM500。耐磨板的厚度規(guī)格和常用焊絲一般有哪些：耐磨板一般有3+3、4+2、5+3、5+4、6+4、6+5、6+6、8+4、8+5、8+6、10+5、10+6、10+8、10+10、20+20等；耐磨板常用的焊絲型號(hào)：LZ570、LZ590、LZ601、LZ606、LZ650等（焊絲直徑：2.4-3.2）；應(yīng)用1）火電廠：中速磨煤機(jī)筒體襯板，風(fēng)機(jī)葉輪窩殼，除塵器入口煙道，灰渣導(dǎo)管，斗輪機(jī)襯板，分離器連接管，碎煤機(jī)襯板，煤斗及破碎機(jī)襯板，燃燒器燒嘴，落煤斗和漏斗襯板，空預(yù)器支架護(hù)瓦，分離器導(dǎo)向葉片。上述零部件對(duì)耐磨鋼板的硬度和耐磨強(qiáng)度沒(méi)太高的要求，可以用材質(zhì)為NM360/400厚度6-10mm的耐磨鋼板。2）煤場(chǎng)：送料槽及漏斗內(nèi)襯，料斗襯套，風(fēng)機(jī)葉片，推料機(jī)底板，旋風(fēng)收塵器、焦炭導(dǎo)向器襯板，球磨機(jī)內(nèi)襯，鉆頭穩(wěn)定器，螺旋加料器料鐘及基座，揉捏機(jī)鏟斗內(nèi)襯，環(huán)形送料器、翻斗車(chē)底板。煤場(chǎng)作業(yè)環(huán)境惡劣，對(duì)耐磨鋼板的耐腐蝕性和耐磨強(qiáng)度有一定的要求，推薦使用材質(zhì)為NM400/450 HARDOX400厚度8-26mm的耐磨鋼板。3）水泥廠：溜槽內(nèi)襯，末端襯套，旋風(fēng)收塵器，選粉機(jī)葉片和導(dǎo)向葉片，風(fēng)扇葉片及內(nèi)襯，回收斗內(nèi)襯，螺旋輸送機(jī)底板，管道組件，熔塊冷卻盤(pán)內(nèi)襯，輸送槽襯板。這些部件也需要耐磨性、耐腐蝕性要好一點(diǎn)的耐磨鋼板，可以用材質(zhì)為NM360/400 HARDOX400厚度8-30mmd的耐磨鋼板。4）裝載機(jī)械：卸軋機(jī)鏈板，料斗襯板，抓斗刃板，自動(dòng)翻斗車(chē)翻斗板，自卸車(chē)車(chē)身。這就需要耐磨強(qiáng)度和硬度極高的耐磨鋼板，建議使用材質(zhì)為NM500 HARDOX450/500厚度在25-45MM的耐磨鋼板。5）礦山機(jī)械：礦料、石料破碎機(jī)襯板、葉片，輸送機(jī)襯板、擋板。此類部件需極高的耐磨性，可用材質(zhì)為NM450/500 HARDOX450/500厚度在10-30mm的耐磨鋼板。6）建筑機(jī)械：水泥推料機(jī)齒板，混凝土攪拌樓、攪拌機(jī)襯板，除塵器襯板，制磚機(jī)模具板。推薦使用材質(zhì)為NM360/400厚度10-30mm的耐磨鋼板。7）工程機(jī)械：裝載機(jī)、推土機(jī)、挖掘機(jī)鏟斗板、側(cè)刃板、斗底板、刀片、旋挖鉆機(jī)鉆桿。此類機(jī)械需要特別強(qiáng)硬和耐磨強(qiáng)度極高的耐磨鋼板，可用材質(zhì)為NM500 HARDOX500/550/600厚度在20-60mm的高強(qiáng)度耐磨鋼板。8）冶金機(jī)械：鐵礦燒結(jié)機(jī)，輸送彎頭，鐵礦燒結(jié)機(jī)襯板，刮板機(jī)襯板。由于此類機(jī)械需要耐高溫、硬度極強(qiáng)的耐磨鋼板。故推薦使用HARDOX600HARDOXHiTuf系列耐磨鋼板。9）耐磨鋼板還可應(yīng)用在砂磨機(jī)筒體、葉片，各種貨場(chǎng)、碼頭機(jī)械那么部件，軸承結(jié)構(gòu)件，鐵路車(chē)輪結(jié)構(gòu)件，軋輥等。
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